How to Reduce Material Loss and Waste in the Duct Production Line Processing?

Ⅰ. How to reduce the material loss of the duct processing in the duct production line?

1. The edge material produced in the process of plate cutting should be applied to the top of the duct as much as possible. Since the upper layer is hidden, it can be used as long as it does not affect the pipe itself.

2. Special-shaped duct centralized unified processing, as far as possible to process special-shaped pipe, so that the residual large size plate in special-shaped pipe processing can be used in the subsequent straight pipe.

3. Reduce unnecessary and complex layout in duct design, so as to reduce overall material waste.

4. Before processing the duct, the duct structure and specifications on the drawings must be carefully understood by the duct production line, so as not to cause waste when cutting the plate, which is also the key step to reduce the loss.

5. When connecting, maximize the distance between ducts, especially small ducts can be processed according to the length of the plate, which can save the waste of duct accessories and the processing efficiency of ducts.

Ⅱ. How to reduce the waste of the duct production line?

1. The duct production line can be defined as that the whole process of duct forming is completed independently by a machine.

2. Understand the structure and specifications of the duct on the drawing carefully before making the duct, so as to cause waste when cutting the plate, which is also a key step to reduce the loss.

3. Arrange the centralized and unified production of special-shaped ducts, and try to make special-shaped ducts first, so that the remaining large specification plates in the production of special-shaped ducts can be applied to the straight pipes behind.

4. When the duct is connected, the distance is as large as possible, especially the small branch pipe can be processed according to the length of the plate, so as to reduce the waste of duct auxiliary materials and speed up the progress of the duct production.

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